Calibrating a Machine Laser in San Antonio

Quality assurance and reduced downtime are becoming more important as production rates rise, and closer tolerances are required. To assure that machines perform at peak efficiency, manufacturers are increasingly turning to PDM (predictive maintenance) programs. These programs are a way to guess when a tool will go outside tolerance, to reduce unexpected downtime. These checks use laser calibration tools to gauge a machine’s performance without having to remove parts.

The Need for Predictive Maintenance

The trend toward predictive maintenance programs is driven by a variety of factors including the switch to CNC tools, higher quality needs, and increased production rates. Today’s machines move faster than ever before, but they must also be more accurate than ever. A laser tool maintenance program can ensure a perfect process for perfect manufacturing every time.

How Laser Tool Calibration Works

In the average program, a Machine Laser in San Antonio is checked twice yearly for vibration and accuracy characteristics. From there, an analysis is made by comparing baseline, past, and new data. Predictions are made from when tools should be calibrated and serviced, and corrective actions can be scheduled for now or in the future.

The Basics of Calibration

The most important development in predictive maintenance is the advent of measuring instruments for laser tools. In the past, tool accuracy was a measure of the user’s ability to properly use it, and there was no way to objectively determine the process’ capability. With the increased use of CNC machines, it became important to compensate for errors and verify actual positions, giving rise to new Laser Precision methods and tools.

Rotary Motion Calibration

Rotary tables also require calibration, and conventional methods include using sine plates, levels, and rotary encoders. However, these methods are awkward and error-prone in comparison to laser calibration instruments.

When a company buys a Machine Laser in San Antonio, they should do so with the consideration of a few rules. The company should buy a system that will work on all equipment, to cut down on costs. Machine tool accuracy requirements should be defined, and steps should be taken to ensure that the tool can measure them. Lastly, managers should ensure that all staff members have the skills necessary to use the tools.